COMPLETE BREAD CRUMBS / PANKO PRODUCTION LINE 400–500 KG/H

Line description

The complete bread crumbs / panko production line is designed for automatic preparation, forming, crushing, drying, cooling and transport of the finished product. The line enables the production of bread crumbs with a porous, light and crispy structure, used among others as coating for meat, poultry, fish, frozen products, ready meals and food service products.

The technological process includes raw material mixing, conveying the mixture to the extruder, thermal and pressure processing, product forming, crushing, sifting, drying, cooling and discharge of the finished product. The line is designed for continuous operation in food production plants, food processing companies, producers of bread crumbs, panko and coating ingredients for fried products.

The use of a twin-screw extruder allows the material to be processed under high temperature and high pressure, helping to obtain the required product structure. After further forming, crushing and drying, the finished bread crumbs / panko product with the required particle size and moisture level is obtained.

Application

The line is designed for the production of bread crumbs, panko bread crumbs, coating for meat, coating for poultry, coating for fish, coating for frozen products, coating for ready meals, coating for food service products and other flour-based products requiring mixing, extrusion, crushing, drying and cooling.

Technological process

Powder raw materials and additives are fed into the mixer, where they are evenly mixed with water and technological additives. The prepared mixture is then conveyed by screw conveyor to the twin-screw extruder. In the extruder, the material is processed under high temperature, high pressure and intensive mechanical mixing and shearing.

After extrusion, the product is transferred to the forming machine, where it is initially formed and prepared for further cutting and crushing. The product is then conveyed to the crusher, which crushes it into smaller granules. The particle size can be adjusted by using the appropriate screen.

After crushing, the product is transferred to the vibrating sifter, which separates smaller and larger fractions and supports initial cooling. The product is then conveyed by air conveyor to the dryer. In the dryer, excess moisture is removed and the product is stabilized. After drying, the product passes through the cooling conveyor, which lowers its temperature and prepares it for further packing or storage.

Main advantages of the line

Complete technological line for bread crumbs and panko production.

Production capacity 400–500 kg/h.

Possibility to produce bread crumbs with different particle sizes.

Product processing in a twin-screw extruder.

Particle size adjustment by changing the screen.

Gas-heated drying system.

Sifting and classification of product fractions.

Cooling of the product after drying.

Stable and continuous technological process.

Automatic product transport between process stages.

Parts in contact with the product made of materials suitable for food contact.

Line designed for operation in food industry plants.

Possibility to adjust working parameters to product requirements.

Main line parameters

Capacity: 400–500 kg/h

Dryer type: gas heating

Required workshop area: approx. 200 m²

Required room height: approx. 4 m

Installed capacity: 140 kW

Power supply: 380 V / 50 Hz, 3 phase

Approximate line dimensions: 36.0 × 3.0 × 3.5 m

Required operators: 3–5 workers

LINE COMPONENTS

1. Raw Material Mixer HL-BFJ-III

Machine description

The mixer is used to prepare the raw material mixture before feeding it to the next production stage. The machine mixes powder raw materials, water and technological additives, ensuring uniform distribution of ingredients throughout the mixture.

Mixing is performed by high-speed rotating mixing elements inside the drum. The drum and mixing elements are made of stainless steel suitable for food applications.

Function in the line

Mixing raw materials with water and technological additives before feeding them to the extruder.

Technical data

Model: HL-BFJ-III

Dimensions: 1.5 × 1.2 × 1.5 m

Power: 11 kW

Mixing time: approx. 5 minutes

Batch capacity: 150–200 kg / batch

Material: stainless steel, food-grade design

2. Screw Conveyor HL-LXSS-II

Machine description

The screw conveyor is used to transport mixed raw materials from the mixer to the extruder feeding system. The conveyor construction enables even and stable feeding of the material, reducing dust, product leakage and contamination.

The machine is equipped with a large feeding hopper, which facilitates receiving the prepared mixture from the previous production stage.

Function in the line

Transporting mixed raw materials to the extruder feeder.

Technical data

Model: HL-LXSS-II

Dimensions: 3.2 × 0.6 × 3.0 m

Power: 2.2 kW

Equipment: large feeding hopper

Design: stainless steel conveying elements

3. Twin-Screw Extruder HL-SLG85-II

Machine description

The twin-screw extruder is the main technological machine of the line. It is used for processing raw material under high temperature, high pressure and intensive mechanical action. This process makes it possible to obtain the required product structure and prepare the material for further forming.

The machine consists of a feeding system, extrusion system, cutting system, heating system, transmission system and control system. Speed control allows the machine operation to be adjusted to different types of raw materials and the required product structure.

The extruder has an even material feeding system, gearbox cooling and lubrication, and a self-cleaning screw function, which facilitates restarting the machine or changing the material.

Function in the line

Cooking, plasticizing, structuring and preparing the material under high pressure and high temperature.

Technical data

Model: HL-SLG85-II

Machine type: twin-screw extruder

Dimensions: 3.9 × 1.0 × 1.9 m

Total power: 102 kW

Main motor power: 75 kW

Cutting system power: 2.2 kW

Feeder power: 0.75 kW

Oil pump power: 0.37 kW

Heating power: 22 kW

4. Shaper and Forming Machine HL-ZXJ-I

Machine description

The shaper and forming machine is used for initial forming of the product after extrusion. The product is formed and prepared for further cutting and crushing. The machine is responsible for giving the product its initial shape, which affects the final appearance and structure of the bread crumbs.

Function in the line

Initial product forming and preparation for cutting into smaller pieces.

Technical data

Model: HL-ZXJ-I

Machine type: shaper and forming machine

Dimensions: 2.4 × 0.5 × 1.4 m

Power: 0.75 kW

Weight: 250 kg

Roller diameter: 95 mm

Linear roller speed: 10–100 mm/s

Cutting speed: 10–400 rpm

5. Hoister HL-HBTSJ

Machine description

The hoister is used to transport the product between the next stages of the technological process. The belt is made of PVC suitable for food contact. The machine is equipped with side panels that help keep the product on the belt and reduce product spillage.

Function in the line

Lifting and transporting the product to the next technological machine.

Technical data

Model: HL-HBTSJ

Machine type: hoister / lifting conveyor

Dimensions: 1.5 × 0.6 × 2.0 m

Power: 0.37 kW

Belt material: PVC suitable for food contact

Equipment: side panels for product guidance

6. Humid Crusher HL-SMJ-800

Machine description

The crusher is used to crush the formed product into smaller granules. By changing the screen, different particle sizes can be obtained and the final product can be adjusted to the required bread crumbs or panko fraction.

The machine is designed to work with the product after forming and before further sifting and drying.

Function in the line

Crushing the finished semi-product into smaller granules and preparing the product for sifting.

Technical data

Model: HL-SMJ-800

Machine type: crusher for bread crumbs / panko

Dimensions: 1.5 × 1.5 × 2.0 m

Power: 15 kW

Particle size adjustment: by changing the screen

7. Vibrating Sifter HL-ZDS-F

Machine description

The vibrating sifter is used to classify the product according to particle size. The machine separates smaller and larger bread crumb fractions, helping to obtain a more uniform finished product. In addition, the sifting process supports product cooling.

Function in the line

Classification of small and large bread crumb particles and initial product cooling.

Technical data

Model: HL-ZDS-F

Machine type: vibrating sifter

Dimensions: 1.7 × 1.0 × 0.8 m

Power: 2 kW

8. Air Conveyor HL-FSJ-2.2

Machine description

The air conveyor is used to transport the product from the sifter to the dryer. This solution enables efficient movement of the product between process stages and helps maintain continuous operation of the entire line.

Function in the line

Transporting the product from the sifter to the dryer.

Technical data

Model: HL-FSJ-2.2

Machine type: air conveyor

Dimensions: 1.5 × 1.1 × 3.0 m

Power: 2.2 kW

9. 7-Layer 8 m Dryer HL-KX-7-8Y, Gas Heating

Machine description

The dryer is used to dry the product after crushing and sifting. The machine uses gas heating and is designed for baking and drying food products. The mesh belt running speed can be adjusted, which allows the product drying time inside the dryer to be changed.

The dryer is equipped with a heating system and conveying system. The mesh belt is driven by a chain, and the motor is controlled by an inverter, ensuring stable machine operation.

Function in the line

Removing excess moisture from the product after extrusion and crushing.

Technical data

Model: HL-KX-7-8Y

Machine type: 7-layer, 8 m dryer

Heating type: gas heating

Dimensions: 9.4 × 1.3 × 2.2 m

Motor power: 1.5 kW

Burner: Baltur

Diesel consumption: 18 l

10. Cooling Conveyor HL-LQSS-II

Machine description

The cooling conveyor is used to receive the product after the dryer. After drying, the product is still hot, so the conveyor equipped with a belt and cooling fan helps lower the product temperature and at the same time transports it to the next production stage.

Function in the line

Cooling and transporting the finished product after drying.

Technical data

Model: HL-LQSS-II

Machine type: cooling conveyor

Dimensions: 5.0 × 0.7 × 1.1 m

Power: 2 kW

SCOPE OF OFFER

The offer includes a complete production line for bread crumbs / panko with a capacity of 400–500 kg/h, consisting of the following machines:

Raw material mixer HL-BFJ-III

Screw conveyor HL-LXSS-II

Twin-screw extruder HL-SLG85-II

Shaper and forming machine HL-ZXJ-I

Hoister HL-HBTSJ

Humid crusher HL-SMJ-800

Vibrating sifter HL-ZDS-F

Air conveyor HL-FSJ-2.2

7-layer dryer HL-KX-7-8Y with gas heating

Cooling conveyor HL-LQSS-II

Set of spare parts and tools intended for the line

DOCUMENTATION AND FINAL INFORMATION

The machine is supplied with CE.

Instruction manual in Polish or another agreed language.

Control panel in Polish or another agreed language.

We provide service and access to spare parts.

The line may be test-run and checked for proper operation before shipment.

Final parameters of the finished product, such as particle size, structure, moisture level and appearance of the bread crumbs, should be confirmed based on tests with the customer’s actual raw material and target recipe.